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Die-sinking electrical discharge machining enabling complex three-dimensional shapes.

Inclined grooves, intermediate stops, and fine shapes can all be achieved in one process with die-sinking electrical discharge machining.

When drawing a blueprint, have you ever found yourself stopping and wondering, "How will I process this diagonal groove?" Grooves that stop midway or fine shapes with a width of around 0.1mm can be challenging cases for wire-cut electrical discharge machining. At Bandai, we collaborate with our processing partner in Dongguan, China, to respond to such design intentions using die-sinking electrical discharge machining. This time, we tackled a high-difficulty shape that includes four diagonal grooves at a 5° angle inside a hole, all in one process using a dedicated electrode. We confirmed the shape accuracy with a three-dimensional measuring machine for all parts, ensuring they are reliable components even with short delivery times. If you ever find yourself wondering, "How will I process this shape?" please feel free to consult us. *This kind of response is just a small part of what Bandai does every day. Please take a look at the value we can provide to our customers.

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Realization of precise three-dimensional shapes through die-sinking electrical discharge machining for molds.

To mold manufacturers struggling with angled grooves and complex shapes: Solve your challenges with electrode discharge machining!

In the mold industry, precise shape processing of molds is required to enhance product quality and durability. Particularly in injection molding and press processing, the fine shape accuracy of molds significantly affects the final product. Machining of angled grooves and complex three-dimensional shapes can be challenging with conventional processing methods, leading to issues with machining accuracy and delivery times. Our partner's electrical discharge machining technology solves these challenges. 【Application Scenarios】 - Injection molding molds - Press molds - Precision parts manufacturing - Processing of complex shapes 【Benefits of Implementation】 - Achievement of high-precision shape processing - Delivery in a short time frame - Improvement in product quality - Potential for cost reduction

  • 3-scaled.jpg
  • ワイヤー2-scaled.jpg
  • ワイヤー3.jpg
  • ワイヤーカット.jpg
  • ワイヤー1-scaled.jpg
  • Other processing machines
  • Sculpted electrical discharge machined products

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